OVERVIEW


Ginni Nonwovens manufactures spunlace nonwoven fabrics in a state-of-the-art modern facility at Panoli, Gujarat located in the western part of India. The plant capacity is 12,000 metric tonnes per annum and it can produce a wide variety of roll goods. The technology and equipments have been provided by world’s leading nonwoven machinery supplier M/S Andritz Perfojet, France. The quality produced in the plant is truly world class with very wide acceptability and validation.

KEY FEATURES


  • Product range includes plain, aperture, embossed, colored, printed, impregnated and chemical treated spunlace roll goods.
  • Strict hygienic conditions are maintained throughout the manufacturing process of spunlace for wet wipes, wound care and hygiene product applications.

OVERVIEW


Ginni Nonwovens manufactures spunlace nonwoven fabrics in a state-of-the-art modern facility at Panoli, Gujarat located in the western part of India. The plant capacity is 12,000 metric tonnes per annum and it can produce a wide variety of roll goods. The technology and equipments have been provided by world’s leading nonwoven machinery supplier M/S Andritz Perfojet, France. The quality produced in the plant is truly world class with very wide acceptability and validation.

KEY FEATURES


  • Product range includes plain, aperture, embossed, colored, printed, impregnated and chemical treated spunlace roll goods.
  • Strict hygienic conditions are maintained throughout the manufacturing process of spunlace for wet wipes, wound care and hygiene product applications.

PRODUCTS

  • Viscose-polyester blends
  • 100% polyester
  • 100% viscose
  • Cotton enriched blends

Products Development


  • Products with finer and submicron fibers for better cover, bulk and soft feel
  • Products with profile fibers like Trilobal for improved bulk
  • Products with bi-component fiber for better strength and less lint
  • Products with Scrim fabric for reinforcement of spunlace fabrics. Scrims could be plastics or textile materials
  • Solid dyed bright shade fabric of high GSM for semi-durable usage.
  • Impregnated binder dyed fabric
  • QUAT –MATE cleaning product
  • Laminated spunlace fabric for both grey and dyed in medical blue / green colour
  • AAMI Level 2 fabric made of spunlace fabric
  • Various spunlace structures for gas and fluid filteration

APPLICATIONS


PERSONAL HYGIENE

  • Wet Wipes
  • Hankerchief
  • Magic Coin
  • Underpads

MEDICAL

  • Eye pad
  • Mortuary Bags
  • Isopropyl Alcohol Swabs
  • Abdomial Sponges
  • Gauze Swabs
  • Patient Drapes
  • OT Towels
  • Wash Glove
  • Combined Dressings
  • Disposable Hospital Bed Sheets
  • Armboard Covers
  • Mayo Table Cover
  • Draw Sheets
  • Surgical Gown

HOSPITALITY

  • Dry Cut Wipes,
  • Magic Coin tissues
  • Disposable Undergarments
  • Disposable Pool Towels

PACKAGING

  • Anti scratch packaging
  • Shoe Packaging

GARMENTS

  • Hats/ Caps

PULTRUSION

  • Outersurface for Reinforced Fibre Composite

LEATHER

  • Backing clothBacking cloth

FILTRATION

  • Water and Oil filtration

AUTOMOBILE

  • Component layer for headliners

APPLICATIONS


  • PERSONAL HYGIENE
  • MEDICAL
  • HOSPITALITY
  • PACKAGING
  • GARMENTS
  • PULTRUSION
  • LEATHER
  • FILTRATION
  • AUTOMOBILE
  • HOME FURNISHING
  • Wet Wipes, Hankerchief, Magic Coin, Underpads
  • Eye pad, Mortuary Bags, Isopropyl Alcohol Swabs, Abdomial Sponges, Gauze Swabs, Patient Drapes, OT Towels, Wash Glove, Combined Dressings, Disposable Hospital Bed Sheets, Receiving Blankets, Armboard Covers, Mayo Table Cover, Draw Sheets, Surgical Gown
  • Dry Cut Wipes, Banquet Napkins, Cocktail Napkins, Magic Coin tissues, Refreshing Single Wipes, Disposable Pool Towels
  • Anti scratch packaging, Shoe Packaging
  • Hats/ Caps,
  • Outersurface for Reinforced Fibre Composite
  • Backing cloth
  • Water and Oil filtration
  • Component layer for headliners
  • Blinds

PRODUCTS

  • Viscose-polyester blends
  • 100% polyester
  • 100% Viscose
  • Cotton enriched blends

Products Development


    • Products with finer and submicron fibers for better cover, bulk and soft feel.
    • Products with profile fibers like Trilobal for improved bulk.
    • Products with bi-component fiber for better strength and less lint.
    • Products with Scrim fabric for reinforcement of spunlace fabrics. Scrims could be plastics or textile materials.
    • Solid dyed bright shade fabric of high GSM for semi-durable usage.
    • Impregnated binder dyed fabric.
    • QUAT –MATE cleaning product.
    • Laminated spunlace fabric for both grey and dyed in medical blue / green colour
    • AAMI Level 2 fabric made of spunlace fabric.
    • Various spunlace structures for gas and fluid filteration.

PRODUCTION FACILITY


  • Line Configuration
    • Slit Width:3200 mm
    • GSM:30 to 100
    • Roll Diameter:Upto 1200 mm
  • In-line Facilities
    • Aperture:Various options for different applications
    • Embossing:Hydro-embossing
  • Offline Facilities
    • Lamination
    • Impregnation– Single color, acrylic binders for strength improvements and stiffness control
    • Special Finishes– Anti-microbial, hydrophobic, hydrophilic, fire retardant
    • Printing– Single color printing
  • Equipment  and Technology Supplier
    • Fibre Opening and Chute feeding:M/s Trutzschler, USA
    • Cards: M/s FOR, Italy
    • Spunlacing and Drying: M/s Rieter Perfojet, France
    • Equipment  and Technology Supplier 
    • Winding and Slitting: M/s Celli, Italy

PRODUCTION FACILITY


  • Line Configuration
    • Slit Width:3200 mm
    • GSM:30 to 100
    • Roll Diameter:Upto 1200 mm
  • In-line Facilities
    • Aperture:Various options for different applications
    • Embossing:Hydro-embossing
  • Offline Facilities
    • Lamination
    • Impregnation– Single color, acrylic binders for strength improvements and stiffness control
    • Special Finishes– Anti-microbial, hydrophobic, hydrophilic, fire retardant
    • Printing– Single color printing

     

  • Equipment  and Technology Supplier
    • Fibre Opening and Chute feeding:M/s Trutzschler, USA
    • Cards: M/s FOR, Italy
    • Spunlacing and Drying:M/s Rieter Perfojet, France
    • Equipment  and Technology Supplier 
    • Winding and Slitting: M/s Celli, Italy

INNOVATION


As the wet wipe facility is vertically integrated with spunlace manufacturing, we have better innovation adaptability due to :-
  • In depth understanding of both the processes.
  • Same set of technocrats are looking after both the projects and hence it is fast and easy to implement all the required changes.
  • Being a global spunlace supplier, we are closely interacting with the largest and the best global converters to understand the requirements.
  • Work with various profiles of sleeves and belts to give better performance as well as aesthetic look of the spunlace fabric through hydro-entanglement with coating and lamination line, products are continually improvised for various functional fabrics.

INNOVATION


As the wet wipe facility is vertically integrated with spunlace manufacturing, we have better innovation adaptability due to :-
  • In depth understanding of both the processes.
  • Same set of technocrats are looking after both the projects and hence it is fast and easy to implement all the required changes.
  • Being a global spunlace supplier, we are closely interacting with the largest and the best global converters to understand the requirements.
  • Work with various profiles of sleeves and belts to give better performance as well as aesthetic look of the spunlace fabric through hydro-entanglement with coating and lamination line, products are continually improvised for various functional fabrics.

QUALITY CONTROL AND ASSURANCE


  • Water Quality control
    • The plant is equipped with state-of-the-art water purification system to maintain strict hygiene standards. Bacteria count level in circulation water is monitored and controlled.
    • Process water is regularly tested to control pH value and microbiological matter.
  • Hygiene & Cleanliness
    • Plant and systems are specially designed to produce hygiene products
    • Strict hygiene and cleaning standards are maintained in the production hall
  • Quality Assurance: Online Testing
    • Metal detection
    • GSM measurement
    • Moisture measurement
    • Uniformity, evenness, physical faults

  • Contamination Control
    • On-line web camera installed to check foreign contamination leading to their elimination during slitting process.
  • Process Control
    • The entire production line has online computerized monitoring for all process parameters.
  • Laboratory
    • The lab is well equipped with instruments suitable for nonwoven testing as per international test standards like ASTM & EDANA.
    • The lab has dedicated personnel who perform physical, chemical & microbiological tests as a standard practice.

QUALITY CONTROL AND ASSURANCE


  • Water Quality control
    • The plant is equipped with state-of-the-art water purification system to maintain strict hygiene standards. Bacteria count level in circulation water is monitored and controlled.
    • Process water is regularly tested to control pH value and microbiological matter.
  • Hygiene & Cleanliness
    • Plant and systems are specially designed to produce hygiene products
    • Strict hygiene and cleaning standards are maintained in the production hall
  • Quality Assurance: Online Testing
    • Metal detection
    • GSM measurement
    • Moisture measurement
    • Uniformity, evenness, physical faults

  • Contamination Control
    • On-line web camera installed to check foreign contamination leading to their leading to their elimination during slitting process.
  • Process Control
    • The entire production line has online computerized monitoring for all process parameters.
  • Laboratory
    • The lab is well equipped with instruments suitable for nonwoven testing as per International test standards like ASTM & EDANA.
    • The lab has dedicated personnel who perform physical, chemical & microbiological tests as a standard practice.

SUSTAINABILITY


  •  Products made of following sustainable RM can be offered
    • FSC certified viscose
    • 100 % Bio-degradable wipe of 100% Viscose
    • 100 % Bio-degradable wipe of Viscose + Cotton
  • Process is designed for
    • Higher recovery
    • Lower waste
    • Lower energy
    • Lower water consumption
  • Production process is able to operate with
    • Zero discharge of water
    • Zero discharge of solid fabric waste
    • Our power consumption may be a global benchmark for industry

SUSTAINABILITY


  •  Products made of following sustainable RM can be offered
    • FSC certified viscose
    • 100 % Bio-degradable wipe of 100% Viscose
    • 100 % Bio-degradable wipe of Viscose + Cotton
  • Process is designed for
    • Higher recovery
    • Lower waste
    • Lower energy
    • Lower water consumption
  • Production process is able to operate with
    • Zero discharge of water
    • Zero discharge of solid fabric waste
    • Our power consumption may be a global benchmark for industry

MARKET SERVED


  • Presently exporting more than 75% of product across the globe.
  • Supplying products to a wide range of customers in the hygiene industry.
  • Customers include
    • Top wet wipes converters in USA & Europe like Rockline industries, Nice-Pak and Albaad.
    • Most reputed baby wipe brands like Johnson & Johnson, Reckitt Benckiser and Unicharm.
    • Leading global healthcare suppliers like Medtronics (Kendall) and Hartmann.

MARKET SERVED


  • Presently exporting more than 75% of product across the globe.
  • Supplying products to a wide range of customers in the hygiene industry.
  • Customers include
    • Top wet wipes converters in USA & Europe like Rockline industries, Nice-Pak and Albaad.
    • Most reputed baby wipe brands like Johnson & Johnson, Reckitt Benckiser and Unicharm.
    • Leading global healthcare suppliers like Medtronics (Kendall) and Hartmann.

 

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